5 Types of Vacuum Filling Machines
High-vacuum filling machine
A high-vacuum filling machine is a device that fills containers with a vacuum. The machine has a hopper that is closed at the top and a transport mechanism to evacuate the filling mass above the filling level. It can also be used for filling hot doughs.
The report covers the high-vacuum filling machine market from the perspective of both vendors and consumers. It focuses on market size, revenue share, and growth trends. It also covers regional and country-level analysis. This report includes a forecast for the global high-vacuum filling machine market.
Vacuum fillers work on the principle of moving fluids and are also known as filling and portioning machines. They use different types of pumps depending on the product to be filled. Vacuum fillers with vane cell feed systems are commonly used for viscous products. Vane cells feed system vacuum fillers by enlarging and decreasing the air content of the product in the process.
Vacuum filling machines are widely used in food, beverage, and cosmetic industries. Because of specific hygiene standards and regulations, filling machines have special features. For instance, they must be easy to dismantle, have a level surface, and be able to rinse the seals from the rear. Moreover, they must have a minimum number of parts and be able to withstand aggressive ambient conditions, such as high-pressure cleaning, reactive detergents, and high ambient temperatures.
A high-vacuum filling machine also needs a computer-aided control system. It also usually has multiple drives to fulfill different applications. The drives are usually servo motors or appropriate bus systems. It can also include a sealing device to separate the portions of the homogeneous product. In some cases, these devices can include cutting and linking devices for sausages and doughs, or forming equipment for dumplings.
Gravity filling system
The gravity filling system is the simplest form of filling for non-carbonated liquids. It uses the gravity principle to fill bottles and maintain the level of the product in the bottle during any size adjustment. Gravity fillers are available with or without a partial vacuum. Gravity fillers eliminate the use of plastic tubings, and feature stainless steel contacts. They can handle many different types of liquid, from water to beer.
Gravity filling systems are ideal for filling products in a variety of materials, including bottles and cans. These gravity filling machines can handle a wide range of container sizes, including PET and HDPE. The HF RCP gravity filler is designed to fill PET bottles brim-full and level. The filling head can be adapted to fit different-sized containers, and it features tool-free operation.
Gravity fillers are also a great option for filling thin liquids with consistent viscosity. This volumetric filling method offers repeatability. This type of machine also has options for integrating counting. If you’re looking for a solution that will help you increase production without sacrificing quality, gravity fillers are an excellent choice.
Gravity fillers are best for thin and medium viscosity products. These fillers also offer the advantage of being silent, and can handle a wide range of temperatures. Gravity fillers are popular for low-speed production lines and in research and development labs. They can fill up to 50-60 containers per hour. They can also handle heavy paste, creams, and oils. When choosing a filling system, make sure that you’re clear on your specific requirements.
A gravity filling system is also the most affordable type of filling machine. It offers the simplest way to fill bottles, with no moving parts and minimal maintenance. However, gravity fillers can be a limited solution for many applications. While this type of filling machine is a great option for certain products, it is not the best solution for any product with complex properties.
EFS bottle filling system
The EFS electronic filling system is a complete system that is based on high-precision technology and provides high performance throughout the entire process. This machine can handle glass, plastic, and vacuum filling machine gas-free bottles. Its automated process manages the phases without the need for manual intervention.
The machine uses a vacuum pump to draw liquid into the filling head. The liquid fills the bottle to a specific level and is sucked back into the container. Unlike a manual filling machine, an EFS filling system can fill bottles of any shape and size. Higher models have an automatic overflow system that prevents spills and is equipped with an aluminum or toughened glass safety hood.
The EFS bottle filling system vacuum filling machines are equipped with variable-speed booster pumps that control filling pressure and filling head. This machine has three separate process gases: impure CO2 for vacuum-creating, pure CO2 for filling, and vacuum for pre-emptying the bottle. This machine can fill up to 800 bottles per hour. It has dimensions of 2400 x 940 x 1120 mm and weighs 615 kg. Operating instructions and spare parts are included.
The EFS bottle filling machine features a rinsing system for carbonated and still beverages. It features 6 isobaric filling valves and is CE-compliant. It also includes a cap feeding system and a triblock. It also has a CE-compliant touch screen for operation. If you are looking for a high-quality bottle filling machine, this is the machine for you.
The EFS bottle filling machine comes with many features, including a bottle conveyer and capper. It also features a control cabinet. Its capacity makes it suitable for any size business. It can fill up to fifteen thousand bottles per hour.
MultiUse Filler
The MultiUse Filler is a vacuum filling machine designed for high-viscous liquids. Its robust design and food-grade material make it suitable for a wide variety of applications. It can handle jars as high as 13 feet, and is equipped with controls to adjust filling levels and speed. It can also work with different types of bottles, including plastic and glass.
Vacuum filling machines use a vane-cell feed system to gently draw filling products out of a hopper. A water separator in the feed system prevents the vacuum pump from being flooded. The vacuum level can be adjusted according to the filling product’s density and viscosity.
MultiUse Filler machines are designed for both commercial and home-based applications. They come with an intuitive control panel and a wide variety of accessories. In addition to its many features, the MultiUse Filler vacuum filling machine is easy to use and is ideal for a variety of liquid products.
The MultiUse Filler can fill several different types of bottles, from tin cans to PET bottles. The All-In-One machine can handle multiple bottle formats in the same filling process, reducing downtime and product losses. It also allows for fast switching between different bottle formats, with no tools required.
Optima Pharma will showcase new machine technologies at CIPM, including the MultiUse Filler. This flexible and highly-performing system can process small batch and high-potency medicines. The MultiUse system also supports the connection of freeze-drying systems and isolators.
The MultiUse Filler vacuum filling machines come in a range of configurations, including manual, semi-automatic and full-automatic models. Some models feature multiple filling systems, including gravity, pressure, or a combination of the vacuum filling machine three. They can also be equipped with HMIs and brushless servomotor technology.
Enolmatic
The Enolmatic is a versatile and robust vacuum bottle filler designed for professional use. It can handle various bottle shapes and sizes, making it a good option for professionals. Its fast, accurate, and reliable filling capability makes it the ideal machine for a number of different situations.
The Enolmatic filler works by utilizing a vacuum pump to remove air from the bottle, ensuring that the wine fills completely. The machine is semi-automatic and can fill between 180 and 250 bottles per hour. It can draw from either barrels or demijohns. It also automatically shuts off when the bottle is full.
The Enolmatic is very easy to use. Despite its compact design, it has many professional features. This makes it ideal for filling bottles containing liquids and sauces. It is not suitable for filling carbonated drinks, though. In order to use it, you must remove any cords or obstructions from the filler’s console.
The Enolmatic is a high-quality, semi-automatic bottle filler that provides professional results for home winemakers. It allows you to bottle wine quickly and accurately without sacrificing the quality of the wine. It works by sucking out air in the bottles before filling them. It also offers adjustable fill levels and fill rate settings.
